David, Bob, Charles,
So far I have not done anything much inside the engine. The stock button volume with a glow plug was 2.08 cc. With a deck height of 0.008", this gives a CR of 7.3:1, which seems low, but I like it as a starting point. Exhaust is at 188 degrees and the "intake" is 124 degrees. For the glow plug, I am using a 10 mm to 1/4-32 bushing, that required me to face off some of the head button in order to get the glow plug down into the chamber.
Yes, I am using a flywheel from PowerSpark in Germany. It is nicely made with the belt groove. I have a brass one and an alluminum one. I was going to get rid of the pull starter, but if it works I may leave it on. They guy that owns Quickdraw says you should never start a gas type engine with a belt because it twists the crank. That seems strange to me, but just in case I will start with the pull starter. Here is his warning from the QD web site:
WARNING: DO NOT USE A BELT STARTER OR ANY TYPE OF ELECTRIC STARTER ON EITHER END OF THE ENGINE. THIS WILL RESULT IN SEVERLY TWISTING THE CRANK. ALSO DO NOT TIGHTEN ANYTHING ON EITHER END OF THE CRANKSHAFT WHILE HOLDING THE ENGINE WITH A PISTON STOP OR HOLDING THE OPPOSITE END OF THE CRANKSHAFT. YOU MUST HOLD THE SAME END OF THE CRANK THAT YOU ARE TIGHTENING, THAT MEANS MAKE A TOOL TO HOLD THE MAGNETO WHILE YOU ARE TIGHTENING THE STARTER NUT AND HOLD THE COLLET WITH A WRENCH WHILE YOU ARE TIGHTENING THE SOCKET HEAD SCREW THAT HOLDS THE COLLET TO THE CRANK. YOU DO NOT WANT TO PUT ANY STRESS ACROSS THE CRANK. IF YOU DO, YOU WILL MOST LIKELY TWIST IT, THIS EVEN APPLIES TO ZENOAH ENGINES. PEOPLE DAMAGE CRANKSHAFTS ALL THE TIME BY USING PISTON STOPS AND OTHER METHODS WITHOUT EVEN REALIZING IT.
I did not cut off the low speed needle, but I have one that is cut off I can put in at any time. I want to see how it works first as it may help to have it there.
I did not do anything to the piston or ring. What do you guys suggest for that? I have heard of taking some material off below the ring but have never done it. What are the benefits? How do you make the mod?
Since Bob brought up Power Spark, check out this pic of my 101 RoadRunner. I have converted it to spark using the Power Spark system mounted top of the radio box. I know this is not legal in F-Hydro, but I want to see how well it works. This system allows for 15 different spark advance curves. Should be interesting.