Guys, I want to thank you all for the suggestions you have all given me so far. Unfortunately, my job is limiting my options so, for today anyway, I'm going to be:
- pulling the back plate off the engine and replacing it with one off another one of my engines that has a bad head on it. Would have just replaced the head but the bearings feel rough and it is very noisy, even without a glow plug in it
- Flushing out the pipe and muffler with IPA and Brakleen
Was seriously "torqued" at the LHS on my way to work. Needed to buy:
- some blue Locktite, out of stock at the supplier(found a big 1.2 ounce bottle of Permatex Blue Threadlocker for $30 at a NAPA a few miles away)
- some brass tubing to rework the fuel tanks, again, out of stock at the supplier so the tanks will have to wait. I do have some "multifuel" rebuild kits but the tubes are too short to work for the pick ups.
Rick, to answer your questions,
- yes, I've run the rear tank dry and was close to empty on the front(feed tank) several times over the years.
- yes, the pick ups are in the left rear corner when the tanks are in the boat
This brings me to a few questions.
For Grim... Where did you get the hard brass tubing?
For Mike Hughes... You recommended SS tubing to someone for cooling lines. Where did you find it or do I need to order it from K&S?
Would I be better off having a single metal tank made up for it?