The top and bottom are made out of 5 ply 1mm Norway white birch, so the 2nd and 4th layers are crossed. I thought this would eliminate the need to go out of my way to make the surface plys crossed, like you mention in the directions for you ff.12 It is really thin though. I had to reinforce the area where I will put the stuffing box. These sponsons are also very light. They are way lighter than I expected. The left one only ways 2oz. The right one weighs a little more because it has binder extenders implanted in it to screw the turnfin spar on with. I also reinforced the inside where the turn fin arm is attached.
The boat is exactly 24inches long, and the tub is 2 7/8 inches. The body with the way it is in the picture above only weighs 14 oz.
The running surface of the front sponsons are 4.5 degrees and the rear sponsons are 2.4 degrees A little shallower than the 90s. The CG will be okay with the sponsons this far back, because when I put the engine in and all the radio stuff in the box, I can slide the battery back around to get the balance to fall exactly on the leading edge of the turn fin. This boat is pretty light in the front. If I made the sponsons any heavier, it probably wouldn't work right. I would have to use weights. Hopefully I won't have to with this one.
As far as cutting out the engine room decking to accomodate the header, I don't think I will have to. The header will be above the deck. I fitted the engine to see where I would cut the hole in the decking before I did it.
Thanks for the comments.
Hammer