Hey Tim - Birthday Boy: you are right, my new CMB Cam 45 was 'honking' on Sunday, wasn't it?
I have to thank Tony Grinter of Hobby Supplies, the Australian agent for CMB. He contacted me after my post and we went through the problem. I sent him all my 'bits' from both broken engines for him to examine. Tony sent me back (and free of charge, I might add) a new case, new crank (with the large pin), new rod and needle rollers. I re-built the engine with new, original INA bearings and we ran it. When we stripped it down, after running a gal of fuel, it was evident that the rod had been rubbing in the case, just like the others that had broken. I also noticed that some others had reported this complaint on the thread.
Again, I sent back all the bits to Tony for inspection. He checked it over and then came up with an idea. He re-built the engine again with another new crank, new needle rollers and new WIB Swiss bearings. We ran the a--- out of it last Sunday, went through another gal of fuel. Pulled it down and not a mark anywhere. In conversation with Tony, he had mentioned that he orders all his engines with these WIB bearings fitted as standard as he feel they are the best available.
I have to be honest and say that I did not think that changing the bearings would have provided such a simple fix to such a dramatic problem. It would appear that the continual 'banging' of the rod on the case was enough to cause these massive failures we have seen. It also explains why it does not happen to every engine as it depends on the individual bearing quality. Tony has kept CMB in the loop with all this since the start. They even had 20 rods checked for hardness and all were found to be within 5% of spec.
Tony berated me for not contacting him straight away. I explained that we did not get these engines from him but from the states. He brushed this aside and said "let's fix the problem and worry about that later". Hobby Supplies have now replaced, free of charge, all the parts required to rebuilt the engines that were a problem here in Oz. I can't thank him and CMB enough for their assistance and commitment. My post was not about getting anything 'free', it was an honest attempt to find a resolution to this unique, intermittant problem. Thanks to Tony's involvement, I believe we now have an answer and a quick, inexpensive remedy.
Bill Annabel