Jim,
The Hardinge HLV lathes were never intended for heavy machining. They actually only have a 1.5 HP motor. I've seen guys take the chuck off an HLV, material clamped in it, and clamp it into a chuck on a larger lathe to rough material off, then reset it back into the Hardinge for finishing. I've got the absolute worst case scenario for horsepower. I'm running it on residential 110v, paired to 220v, through a rotary phase converter, then stepped up to 480v3ph. The only time I've stalled the motor is when I was opening up a 1/2" hole with a 1" drill through Monel 400. I sometimes have to take lighter cuts than one normally would, particularly on larger steel parts, but it certainly gets the job done. I also have a mill with a 3hp spindle motor, same phase converter. I can run both machines simultaneously, starting either one first (this comes into play if you're light on amps). I have no need for "back gear". The Hardinge has two speed ranges (selected by voltage), infinitely variable spindle speed (regulated just like a variable speed head on a knee mill) and infinitely variable feed rate (regulated by voltage to a DC drive motor). I can change spindle speeds or feed rate mid-cut.
Thanks. Brad.
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