How to use plastigauge for measuring head clearance

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XtremeRcBoats

Well-Known Member
Joined
Jan 31, 2002
Messages
1,243
I bought some plastigauge to measure the head clearance. Have not used this stuff before. What is the best way to use it, can you do the same as with a tin wire and stick it through the plug opening?
 
Cannot use the same as with tin wire/solder.
Plastigauge is not bendable.
How I use, remove head and cooling jacket, cut a piece of plastigauge to fit side to side on piston top,
Reassemble head and cooling jacket, tighten to specs, rotate engine over by hand.
Remove head, measure the squashed area of gauge using the colored measuring squares on package.
Adjust with shims to desired clearance.
 
Problem is the compressive force required to compress the material also compresses the rotating assembly and stretches the top end assembly and skews the reading by some amount. You want a totally relaxed assembly with no forces being applied when measurement is being taken.
 
Problem is the compressive force required to compress the material also compresses the rotating assembly and stretches the top end assembly and skews the reading by some amount. You want a totally relaxed assembly with no forces being applied when measurement is being taken.
We could argue these points all day long,,,
I’ve done them both ways… but Danny’s gauge is the only one that gives repeatable results every time. Worth every penny!
 
I’ve never used plastigauge or solder. I’ve always wondered if the location of the compressive material would affect the accuracy of the measurement as it’s placed in different locations around the circumference of the cylinder. i.e. it would measure a tighter squish directly above/parallel to the piston pin and less squish 180*/perpendicular to the piston pin due to the piston rocking in the sleeve. This might not be the case as I’ve never tried it.
 
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