Thanks all for your replies. I have ended up buying a new kit from a member on IW. I will then have the templates to build two boats.
Using heat gun will soften the epoxy for sure and I have found the regular auto paint stripper to work as well. The problem is once the frame has been sanded and bevelled, it would not work very well as templates as each piece is now customized for the frame.
The SS sleeve is a very good idea and I will certainly implement it. In fact I will use it on any holes drilled in the boat. I noticed that even birch ply will soak up fuel and oil if the hole is not adaquatedly sealed. I will start using brass or SS tubing for the holes.
Another thought is to replace the Luan with Occume. This is done in the interest of lightness. Occume is noticeable lighter than birch ply; although more flexible. I would think Occume would be OK for deck/skin.
To those who has built this boat, what kind of speed I can expect from it with a Picco .67 for power?
Thanks,
Kez
As I recall the kit comes with birch ply for the decking-use it. If you want the boat to be lighter remove excess material from the birch ply bulkheads(under the deck skin). You can chain drill the excess out before glue but after dry fitting. The rough edges the chain drilling leaves can be smoothed up with a 1/2"- 1" drum sander in a high speed grinder or drill. If someone could post a pic of a Blazer Laughterback hull before it's skinned you would see- all excess weight is removed. Delete the ride pads on the sponsons and forget the divot in the strut area on the bottom of the hull-makes it very difficult to run a pipe out the transom and speedmaster hardware will not fit. Make your own radio box-put it on the right and run the pipe out the left. I'd have to admit I'm not up on my woodworking but I think okume is a softer wood like luan and lite ply is poplar and is softer than birch. The 6-32 screws that hold the turn fin bracket on seem weak- use 8-32 or 10-32.
Good luck, Glenn
Kez