I am very happy with the performace of the props I have modified myself.
Some have worked porly, but I have 3-4 that are really interesting.
I am not a prop guy, like you or Andy, but I felt that I had come to a point with very little development on the props for me.
I did run 81mph with this and in a boat that is old and a bit heavy, 2050 grams. It has been modified several times, so that is the reason for the extra weight.
Yes, you are probably right, if using more aggressive blade profiles like this, new, stronger materials will be needed.
Yes, the prop in the picture started it´s life as a S15.
Can you please send me all the 21 Hydro from your personal collection? *smile*
I will do some serious testing the next 4-5 weeks, maybe I could be of some help?